Leakage Testing Machine for Motorcycle Fuel Tank (Supplied for Hero Moto Corp Fuel Tanks)

Leakage Testing Machine for Motorcycle Fuel Tank (Supplied for Hero Moto Corp Fuel Tanks) Specification

Operating Voltage
230V AC

Accuracy
0.005 bar

Measuring Range
0.01 - 0.5 bar

Application
Leakage Testing of Motorcycle Fuel Tanks

Humidity
20% ~ 80% RH

Mounting Type
Floor Mounted

Power Supply
230V AC, 50Hz

Resolution
0.001 bar

Interface Type
RS232 and PLC

Gas Pressure
Adjustable up to 6 bar

Number of Specimens
Single tank per test cycle

Port Size
Standard 1/4 inch NPT

Automation Grade
Fully Automatic

Frequency
50 Hz

Features
Automatic clamp, digital data display, programmable test parameters, safety interlocks

Specimen Size
Motorcycle fuel tanks (various sizes)

Max Height
1000 mm

Response Time
<2 seconds

Test Range
0.01 - 0.5 bar leak measurement

Temperature
Operation: 10C - 45C

Equipment Type
Leakage Testing Machine

Display Type
Digital LCD Display

Usage
Automated leakage testing

Capacity
1 piece per test

Machine Weight
Approx. 350 kg

Test Speed
45 seconds per fuel tank

Test Width
Suitable for tanks up to 500 mm width

Test Stroke
Max 350 mm

Control Mode
PLC Based Automatic Control

Brand Compatibility
Hero Moto Corp and similar OEMs

Calibration
Automatic and manual calibration modes

Noise Level
<70 dB

Finish
Powder coated for industrial durability

Cycle Time
<60 seconds

Test Medium
Dry air/Nitrogen

Data Logging
Integrated with PC/PLC storage

Safety Features
Emergency stop, overpressure prevention

Operator Requirement
Single operator

Detection Method
Pressure decay/flow measurement

Tank Fixture Type
Adjustable multi-model quick change fixture

Leakage Testing Machine for Motorcycle Fuel Tank (Supplied for Hero Moto Corp Fuel Tanks) Trade Information

Minimum Order Quantity
01 Box

Payment Terms
Cash in Advance (CID), Cheque, Cash Advance (CA)

Supply Ability
Box

Sample Available
Yes

Packaging Details
With Boxes

Main Domestic Market
All India

Certifications
Yes

About Leakage Testing Machine for Motorcycle Fuel Tank (Supplied for Hero Moto Corp Fuel Tanks)

Leakage Testing Machine for Motorcycle Fuel Tank (Supplied for Hero Moto Corp Fuel Tanks)

Leakage testing machine for motorcycle fuel tank is designed to check the leakage of Motorcycle Fuel Tank by immersing in water and observing the air bubbles for leakage.

The component is placed on the respective fixture specially designed for clamping and sealing of all openings.
The fixture can move up & down inside the water tank immersing the components under test.
There shall be provision for testing component at required test pressure.

Precision and Versatility for Multiple Tank Models

Equipped with an adjustable multi-model quick change fixture, this leakage testing machine accommodates various sizes and types of motorcycle fuel tanks up to 500 mm in width and 350 mm stroke. Its flexible fixture system ensures rapid and secure clamping, reduced downtime, and adaptability to evolving product lines, making it ideal for OEMs seeking efficiency and versatility.

Advanced Safety and Data Management Features

Safety is paramount: the machine incorporates emergency stop functions, overpressure prevention, and operator interlocks. Real-time test data are digitally displayed and seamlessly integrated with PC/PLC systems via RS232 and PLC interfaces, facilitating thorough traceability, analysis, and compliance documentation.

Automated, Accurate, and Operator-Friendly Operation

With cycle times below 60 seconds per tank and an intuitive PLC-based interface, the system is designed for single-operator efficiency. Automatic and manual calibration options guarantee reliable test accuracy, while automatic clamping and programmable test parameters streamline the testing process for repeatable, consistent results.

FAQs of Leakage Testing Machine for Motorcycle Fuel Tank (Supplied for Hero Moto Corp Fuel Tanks):

Q: How does the leakage testing machine operate for motorcycle fuel tanks?

A: The machine uses pressure decay or flow measurement methods to detect leaks in motorcycle fuel tanks. By employing dry air or nitrogen as the test medium, it precisely measures any pressure loss during the test cycle, which takes approximately 45 seconds per tank. Test parameters are programmable via a PLC-based automatic control system for repeatable and accurate results.

Q: What types of fuel tanks can be tested with this machine?

A: This leakage testing machine is compatible with Hero Moto Corp fuel tanks and similar OEM motorcycle fuel tanks. Its adjustable multi-model quick change fixture supports various tank sizes up to 500 mm width and 350 mm stroke, allowing rapid adaptation for different models.

Q: When is calibration required, and how is it performed?

A: Calibration is essential to ensure test accuracy and can be carried out automatically or manually, depending on operational needs. The machine provides both calibration modes and should be calibrated as per user protocols, typically before a series of tests or after maintenance activities.

Q: Where is the data from the leakage tests stored?

A: All test data are logged and integrated with PC or PLC storage systems via standard RS232 and PLC interfaces. This allows for efficient record-keeping, data tracking, and quality compliance reporting in production environments.

Q: What is the process for changing between different tank models?

A: Switching between different motorcycle tank models is streamlined by the adjustable multi-model quick change fixture. This feature enables the operator to quickly secure various tank sizes without manual reconfiguration, minimizing setup time and maximizing throughput.

Q: What are the primary benefits of using this leakage testing machine?

A: Key benefits include rapid, accurate leak detection (within 45 seconds), enhanced operator safety through interlocks and emergency stops, digital data logging for traceability, versatility in handling different tank models, and full automation, requiring only a single operator for efficient, high-volume testing.

Q: How is operator safety ensured during testing?

A: Operator safety is upheld through integrated safety features such as emergency stops, overpressure prevention systems, and safety interlocks. The machine operates at a noise level below 70 dB and offers clear digital displays, providing a safe and user-friendly work environment.

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