Gear Box Leakage Testing Machine

Gear Box Leakage Testing Machine Specification

Number of Specimens
1 (Single station)

Response Time
2 seconds

Mounting Type
Floor mounted, Castor wheel base

Display Type
Digital LCD / Touch Screen

Hardness
Frame: Mild steel with powder coating

Application
Leakage testing for assembled automotive gearboxes

Gas Pressure
0.5 to 6 bar

Interface Type
RS232/USB

Accuracy
0.05 bar

Test Range
0-8 bar

Measuring Range
0.01 - 8 bar

Frequency
50 Hz

Operating Voltage
220V AC

Port Size
1/4 inch BSP

Specimen Size
Up to 600 mm (Gearbox housing)

Humidity
10% - 90% RH (non-condensing)

Max Height
1200 mm

Resolution
0.01 bar

Features
Programmable test cycles, Auto clamp, Data logging, Safety interlocks

Power Supply
220V/380V, 50 Hz, 2 kW

Automation Grade
Automatic

Temperature
10C to 45C

Usage
Industrial Gearbox Testing

Capacity
Up to 120 tests/hr

Machine Weight
450 kg

Test Speed
30-90 rpm adjustable

Test Width
400 mm

Test Stroke
250 mm

Control Mode
PLC Based with HMI

Noise Level
< 70 dB

Calibration
ISO 9001 Certified Calibration

Safety Features
Emergency stop, Overpressure protection

Test Medium
Air or Nitrogen

Data Storage
Yes, up to 10,000 records

Fixture Compatibility
Customizable as per gearbox type

Equipment Type
Gear Box Leakage Testing Machine

Leak Detection Method
Pressure Decay / Bubble Detection

Cycle Time
30 to 90 seconds (adjustable)

Construction Material
Heavy-duty CRCA steel structure

Communication Protocol
Modbus RTU

About Gear Box Leakage Testing Machine

Order today and capitalise on this transcendent Gear Box Leakage Testing Machine featuring illustrious advanced technology for precise leak detection in assembled automotive gearboxes. Designed with pristine quality, it employs pressure decay and bubble detection methods using air or nitrogen, ensuring reliable results within an adjustable cycle time of 30 to 90 seconds. This exclusive solution stores up to 10,000 test records, provides robust safety features like emergency stop and overpressure protection, and is engineered from heavy-duty CRCA steel for longevity. With ISO 9001 certified calibration, customizable fixtures, and efficient communication via Modbus RTU, it empowers manufacturers and suppliers across India for rapid, automatic, and accurate gearbox testing. Elevate operational excellence with digital LCD/touch screen control, auto clamping, and programmable cycles - experience the epitome of reliability, speed, and adaptable performance.

Optimised Plant Application for Gearbox Testing

The Gear Box Leakage Testing Machine is engineered for industrial applications, seamlessly integrating into automotive gearbox assembly plants. Utilising PLC-based automated control, it precisely applies test medium-air or nitrogen-via pressure decay or bubble detection within adjustable cycles. The application method ensures accurate leakage assessment, vital for quality assurance and product reliability. Advanced construction and safety features support rigorous use, resulting in impeccable testing of single gearbox specimens up to 600 mm housing size.

Comprehensive Sample Policy and Global Supply Ability

Our sample policy ensures prompt order processing, precise sale price quotations, and swift dispatch of shipped goods to meet export and domestic demands. Gear Box Leakage Testing Machines are readily available for delivery to major export markets in India and overseas, thanks to substantial supply capabilities. Every order is processed with diligence and verified for compliance before shipment, guaranteeing pristine quality and seamless acquisition for distributors, suppliers, and industrial manufacturers.

FAQ's of Gear Box Leakage Testing Machine:

Q: How does the Gear Box Leakage Testing Machine identify gearbox leaks?

A: The machine utilises pressure decay and bubble detection methods, using air or nitrogen as the test medium, to precisely identify leaks in assembled automotive gearboxes.

Q: What safety features are integrated into the machine for operator protection?

A: The machine is equipped with emergency stop, overpressure protection, safety interlocks, and low noise emissions to ensure a safe working environment during testing.

Q: When can users access stored test data and how much does the machine retain?

A: Test data is stored automatically and can be accessed via digital LCD or touch screen. The machine retains up to 10,000 individual test records for easy traceability and analysis.

Q: Where is the Gear Box Leakage Testing Machine typically utilised?

A: This equipment finds its primary application in industrial settings such as automotive assembly plants and dedicated gearbox manufacturing facilities.

Q: What benefits does the machine offer in terms of automation and efficiency?

A: The machine's PLC-based control, programmable cycles, auto clamp, and data logging features maximise process efficiency, producing up to 120 tests per hour while minimising manual intervention.